Custom Housings & Enclosures — Precision Investment Casting & Machining

From control boxes and sensor covers to gearbox housings and battery enclosures — full-process precision manufacturing under one roof.

Common Manufacturing Materials

100+ certified materials — stainless, carbon, alloy steels, aluminum, copper alloys, and nickel/cobalt superalloys. Standard grades to custom chemistries available.

Engineering Materials
Material Grades Properties Finishing Applications Cost
Stainless
Steel
304 • 316L • 17-4PH • Duplex Corrosion • High Strength • Polishable Passivation • Mirror • Bead Blast Marine • Medical • Food Mid
Carbon Steel 1020 • 1045 • A36 • Q235 Heat Treat • Weldable • Strong Black Oxide • Powder • Plating Industrial • Gearbox • Frame Low
Alloy Steel 4140 • 4340 • 8620 • 42CrMo Hardened • Fatigue • Heavy Duty Carburize • Nitride • Coating Mining • Valve • Drive Mid
Aluminum
Alloy
6061 • 7075 • A356 • ADC12 Lightweight • Conductive • Anodized Anodize • Powder • Polish EV • Electronics • Telecom Mid
Copper /
Brass
C360 • C464 • Bronze • BeCu Conductive • Corrosion • Decorative Ni Plate • Polish • Brushed Connector • RF • Electrical Mid
Specialty
Alloys
Inconel • Monel • Hastelloy High Temp • Chemical • Extreme Pickling • Passivation • Polish Aerospace • Nuclear • Subsea High

What Types of Housings Can We Make for You?

Our Manufacturing Capabilities

Investment Casting

Tolerance ISO8062 DCTG4-6 · Ra 3.2-6.3 · 0.01–85 kg/part · Max 600 mm
 

Precision CNC Machining

5-axis · Milling / Turning / Mill-Turn · Tolerance ±0.005 mm · Deep cavities & thin walls

Quality Assurance

ISO 9001 + IATF 16949 · CMM / Optical comparator · 100% inspection + SPC · Material & dimension reports

Fast Delivery

1,000-ton annual capacity · Rush orders · Automatic shell drying line · 99.2% on-time delivery

One-Stop Turnkey

Casting + Machining + Finishing + Electropolishing + Heat treat + Assembly · Flexible MOQ

DFM Engineering Support

Design for manufacturability · Wall thickness / seal design · Cost reduction · Preferred for brands & SMEs

Why Choose Us for Your Housings & Enclosures?

Topology optimization — 25% weight reduction while maintaining rigidity

Optimized cooling fins — 30% efficiency gain

Custom seal grooves — IP67 / IP69K rated

Anodizing / plating — 3x corrosion resistance improvement

Conductive coatings + grounding — CE/FCC compliant

Self-locating features + snap-fit — 40% assembly time reduction

Exhaust Parts · Manufacturing Showcase

Examples of typical exhaust components with process, material, and part details.

Our Manufacturing Facility

Allied Metal — Production Base

Investment casting + 2 machining plants · 200+ machines · Automated shell drying line · Full-process quality control

1000T

Annual Capacity

200+

Machines

99.2%

On-Time Delivery

How to Work With Us

A transparent, efficient workflow from initial inquiry to volume production, with dedicated project management at every stage.

01
Upload your drawings
02
Quoting & evaluation
03
Order & sample approval
04
Production & inspection
05
Delivery

Client Testimonials

What engineers and procurement leaders say about our powertrain parts

“The custom high-IP-rated control box housing exceeded our expectations in precision and surface finish. Lead time was 40% shorter than European suppliers. Allied Metal truly understands what brand owners need in quality and delivery.”

Daniel Hoffmann

Senior Procurement Manager

🇩🇪 Germany · Industrial Automation

“From ECU housing prototype to production, the collaboration was seamless. They helped optimize thermal and sealing design — passed IP67 testing. Their DFM input was professional and saved us two design iterations. An ideal outsourcing partner.”

Sabine Keller

Director of Mechanical Engineering

🇺🇸 USA · Electronics & Telecom

“Allied Metal delivered high-pressure valve housings with exceptional dimensional consistency across 5,000 units. Their in-process inspection and CMM reporting gave us full confidence. Cost was competitive, and logistics were flawless.”

Andreas Müller

VP of Operations

🇺🇸 USA · Energy & Industrial

FAQs

What is the minimum order quantity for housings?
No MOQ — from single prototypes to high-volume production. Perfect for brands and SMEs.
Investment casting, CNC machining, or a combination — depending on geometry, wall thickness, and material. One-stop casting + machining + finishing available.
Anodizing, plating, powder coating, polishing, passivation, electropolishing — to meet corrosion resistance, wear, and aesthetic requirements.
ISO 9001 & IATF 16949 certified. Incoming, in-process, and final inspection. CMM and optical comparator. Material certs, dimension reports, and FAI provided.
Absolutely — 100+ materials available. Casting weight range 0.01–85 kg, maximum outline 600 mm.

Need a Custom Housing Solution?

Free technical consultation · Fast quoting · DFM analysis · Preferred for brands & SMEs

B2B engineering partnerships · Low‑volume flexible start · Seamless transition from prototyping to production

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