Custom Housings & Enclosures — Precision Investment Casting & Machining
Common Manufacturing Materials
100+ certified materials — stainless, carbon, alloy steels, aluminum, copper alloys, and nickel/cobalt superalloys. Standard grades to custom chemistries available.
| Material | Grades | Properties | Finishing | Applications | Cost |
|---|---|---|---|---|---|
|
Stainless Steel |
304 • 316L • 17-4PH • Duplex | Corrosion • High Strength • Polishable | Passivation • Mirror • Bead Blast | Marine • Medical • Food | Mid |
| Carbon Steel | 1020 • 1045 • A36 • Q235 | Heat Treat • Weldable • Strong | Black Oxide • Powder • Plating | Industrial • Gearbox • Frame | Low |
| Alloy Steel | 4140 • 4340 • 8620 • 42CrMo | Hardened • Fatigue • Heavy Duty | Carburize • Nitride • Coating | Mining • Valve • Drive | Mid |
|
Aluminum Alloy |
6061 • 7075 • A356 • ADC12 | Lightweight • Conductive • Anodized | Anodize • Powder • Polish | EV • Electronics • Telecom | Mid |
|
Copper / Brass |
C360 • C464 • Bronze • BeCu | Conductive • Corrosion • Decorative | Ni Plate • Polish • Brushed | Connector • RF • Electrical | Mid |
|
Specialty Alloys |
Inconel • Monel • Hastelloy | High Temp • Chemical • Extreme | Pickling • Passivation • Polish | Aerospace • Nuclear • Subsea | High |
What Types of Housings Can We Make for You?
- Electronics & Electrical Enclosures
- Control boxes
- Sensor covers
- Junction boxes
- Module housings
- EMC shielding
- Mechanical Drive Covers
- Gearbox housings
- Bearing blocks
- Coupling guards
- Belt guards
- Reducer housings
- Industrial Equipment Housings
- Motor housings
- Pump bodies
- Valve actuator covers
- Compressor shells
- Hydraulic valve bodies
- Automotive & New Energy Housings
- ECU enclosures
- Sensor brackets
- Battery pack shells
- Headlamp covers
- Charging station housings
- Architectural & Hardware Housings
- Lock housings
- Handle bases
- Hinge covers
- Plumbing hardware shells
- Distribution boxes
- Aerospace & Defense Housings
- Avionics housings
- Connector shells
- Instrument covers
- Radar component housings
- High-temperature shields
Our Manufacturing Capabilities
Precision CNC Machining
Quality Assurance
Fast Delivery
One-Stop Turnkey
DFM Engineering Support
Why Choose Us for Your Housings & Enclosures?
- Thermal Management
Optimized cooling fins — 30% efficiency gain
- Surface Engineering
Anodizing / plating — 3x corrosion resistance improvement
- Modular Assembly
Self-locating features + snap-fit — 40% assembly time reduction
Exhaust Parts · Manufacturing Showcase
Examples of typical exhaust components with process, material, and part details.















Our Manufacturing Facility
Allied Metal — Production Base
Investment casting + 2 machining plants · 200+ machines · Automated shell drying line · Full-process quality control
Annual Capacity
Machines
On-Time Delivery




How to Work With Us
A transparent, efficient workflow from initial inquiry to volume production, with dedicated project management at every stage.
Client Testimonials
What engineers and procurement leaders say about our powertrain parts
“The custom high-IP-rated control box housing exceeded our expectations in precision and surface finish. Lead time was 40% shorter than European suppliers. Allied Metal truly understands what brand owners need in quality and delivery.”

Senior Procurement Manager
🇩🇪 Germany · Industrial Automation
“From ECU housing prototype to production, the collaboration was seamless. They helped optimize thermal and sealing design — passed IP67 testing. Their DFM input was professional and saved us two design iterations. An ideal outsourcing partner.”

Director of Mechanical Engineering
🇺🇸 USA · Electronics & Telecom
“Allied Metal delivered high-pressure valve housings with exceptional dimensional consistency across 5,000 units. Their in-process inspection and CMM reporting gave us full confidence. Cost was competitive, and logistics were flawless.”

VP of Operations
🇺🇸 USA · Energy & Industrial
FAQs
What is the minimum order quantity for housings?
What processes are typically used for housings?
What finishing options are available?
How do you ensure quality?
Can you handle non-standard housings or specialty materials?
Need a Custom Housing Solution?
Free technical consultation · Fast quoting · DFM analysis · Preferred for brands & SMEs
B2B engineering partnerships · Low‑volume flexible start · Seamless transition from prototyping to production