Custom Gears & Transmission Components Solutions
End-to-end manufacturing: investment casting, CNC machining, and finishing. We supply custom gears, sprockets, shafts, and drive components — ideal for brands and SMEs that need a single, reliable production partner.
Annual Capacity
On-Time Delivery
Certifications
Client Focus
Materials We Cast
Investment casting in a wide range of alloys. Tolerances: VDG P690 D1-D2 / ISO 8062-3 DCTG 4-6. Surface finish: Ra 3.2-6.3.
Carbon Steel
Gears, shafts, structural parts — the economical choice for general machinery.
Alloy Steel
Truck transmissions, mining gears, high-torque drive systems.
Stainless Steel
Food processing, medical devices, chemical pumps — clean and durable.
Aluminum Alloy
Robotics, automation, electronics — strong yet light.
Copper / Bronze
Bearings, worm gears, valve components — low-friction applications.
Superalloys / Specialty Steels
Turbochargers, aerospace, high-temperature petrochemical parts.
- Casting weight range: 0.01 kg – 85 kg · Max dim: 600 mm · Customization based on provided drawings is available
Common Types of Machinable Parts
From tooling to finished parts — fully in-house · No MOQ · Rapid prototyping
- Gears
- Spur gears
- Helical gears
- Bevel gears (straight / spiral)
- Worm gears & worms
- Internal gears / racks
- Custom non-standard gears
- Drive Components
- Sprockets (standard / duplex / custom)
- Timing pulleys (HTD, T, AT)
- V-belt pulleys / multi-ribbed pulleys
- Couplings (rigid / flexible)
- Drive shafts / splined shafts
- Precision Fittings
- Flanges / bearing housings
- Cams / ratchets
- Clutches / brake discs
- Power transmission kits
- Custom Assemblies
- Build-to-print (OEM)
- Sub-assemblies (welded / riveted)
- Finished components with coatings
Why Allied Metal
Three core strengths that make us the go‑to manufacturing partner for brands and SMEs — all under one roof.
Precision Investment Casting
Automated shell line ensures consistent quality. Annual capacity 1,000 tons — from prototypes to high volume.
Tolerances: VDG P690 D1-D2 / DCTG 4-6. Finish Ra 3.2-6.3. Single parts: 0.01–85kg, up to 600mm.
- Complex shapes
- Near-net shape
- High yield
Precision CNC Machining
2 facilities · 200+ machines including 5‑axis CNC, milling, and turn‑mill centers — capable of simple to highly complex geometries.
In‑house inspection: CMM, material tester, optical projector, height gauges — full dimensional control.
- 5‑axis simultaneous
- Complex surfaces
- High repeatability
End‑to‑End Turnkey Solution
Everything in‑house: tooling, casting, machining, heat treatment, finishing (electropolishing, anodizing, plating, powder coating, and more).
Eliminate multiple supplier headaches. Shorten lead times with single‑point accountability and full transparency.
- Fewer vendors
- Quality end‑to‑end
- Shorter lead times
Key Industries We Serve
Our precision drive components are trusted across a broad spectrum of industries, delivering reliable power transmission in demanding environments.
Robotics, automated equipment, and motion control systems.
Production machinery, conveyor systems, and industrial equipment.
Automotive components and powertrain systems.
High-strength mechanical drive components for farming machinery.
Drilling equipment, conveyor systems, and heavy-duty mining drives.
Wind turbine gearboxes, solar trackers, and hydroelectric drive components.
Excavators, loaders, and road machinery — transmission and running gear parts.
High-speed packaging lines, printing presses, and paper converting machinery.
♦ Built for brands and SMEs — we handle the entire manufacturing process so you can focus on design, assembly, and market growth.
How We Enhance Performance
Beyond manufacturing, we offer the following specialized services to optimize your gear and transmission design and production.
- Gear tooth modification & surface finishing to reduce noise and vibration
- Lightweighting through topology optimization and material substitution
- DFM (Design for Manufacturability) feedback to lower casting and machining costs
- Carburizing / nitriding / induction hardening for improved wear resistance
- Electropolishing, zinc/nickel/chrome plating, anodizing, Dacromet coating
- Sandblasting, polishing, powder coating for aesthetics and corrosion protection
- Full-process inspection: CMM, material tester, optical projector, height gauges
- Fatigue life prediction and test bench support available
- PPAP, FAI reports, and material certificates provided upon request
- Drive system matching calculations and component selection guidance
- Pre-assembled sub-components to reduce your final assembly time
Gears & Transmission Components We Have Manufactured
Examples of typical exhaust components with process, material, and part details.
Factory Capabilities
- Investment Casting Capabilities:
- Tolerances: VDG P690 D1-D2 / ISO 8062-3 DCTG 4-6
- Surface roughness: Ra 3.2-6.3
- Weight range: 0.01kg – 85kg
- Max dimension: 600mm
How to Order Custom Gears & Transmission Components
Dedicated program management from inquiry to production — transparent, efficient, and fully traceable.
Client Testimonials
What engineers and procurement leaders say about our powertrain parts
“We needed a partner who could handle low‑volume runs without compromising quality. Allied Metal delivered — no MOQ, fast turnaround, and they even helped us optimize the material selection.”
Founder & CEO, Sustainable AgTech Startup
“The casting precision was outstanding, and the post‑machining finish was flawless. We’ve since consolidated all our gear and shaft production with them.”
Senior Procurement Manager, Global Mobility Components Group
“From tooling to production sample in under 3 weeks. That speed and responsiveness are exactly what we need for our fast‑cycle product development.”
Head of Engineering, European Machinery Design Firm
FAQs
What level of precision and surface finish can investment casting achieve?
Our investment casting process can achieve VDG P690 D1-D2 / ISO 8062-3 DCTG 4-6 precision levels, with typical surface roughness of Ra 3.2–6.3 μm.
For projects requiring tighter tolerances or smoother finishes, we can further improve accuracy and surface quality through precision machining, polishing, and other secondary processes.
Do you support small-batch prototyping? What is your minimum order quantity (MOQ)?
Yes. We support low-volume production and prototypes with no minimum order quantity requirement.
This makes us a good fit for startups, brand owners, and SMEs developing new products or testing new designs. Prototype projects typically take around 3–4 weeks, including mold development.
Can you provide a complete solution from casting to machining and surface finishing?
Yes. Providing a complete manufacturing solution is one of our key strengths.
Simply send us your drawings and specifications, and we take care of the entire process in-house — including mold design, investment casting, CNC machining, heat treatment, and surface finishing such as electropolishing, plating, and coatings.
This allows you to work with one reliable supplier from prototype to final production parts.
What types of customers are you best suited for?
We mainly work with brand owners, product developers, and SMEs that need a reliable manufacturing partner but do not have a complete production system in place.
You focus on product design and market development, while we handle the complete manufacturing process — from material selection and casting to machining, finishing, and final delivery of finished parts.
Ready for a Custom Gear or Transmission Solution?
Free technical consultation · Fast quoting · DFM analysis · Preferred for brands and SMEs
B2B engineering partnerships · Low‑volume flexible start · Seamless transition from prototyping to production