Brackets & Mounts Precision Custom Manufacturing

Investment Casting · CNC Machining · Surface Finishing — One-Stop

One-Stop Manufacturing for Brand Owners

You focus on branding and assembly — we handle production. From tooling to delivery, Allied Metal is your manufacturing partner.

No Factory? No Problem.

We're your production backbone. Tooling, casting, machining, finishing — all under one roof.

Casting + Machining In-House

2 machining plants, 200+ machines. Castings flow directly to CNC — better accuracy, shorter lead times.

Complex, Lightweight Designs

Investment casting enables hollow or thin-wall geometries — saving material and reducing weight.

Why Choose Allied Metal for Your Brackets & Mounts

🏭

Full In-House Control

1 foundry + 2 machining plants · 200+ machines · 5-axis CNC

📐

Precision & Consistency

CMM, spectrometers, optical inspection · DCTG4-6 · ±0.01mm

⏳

Fast Turnaround

Prototypes in 7–15 days · Flexible production for urgent orders

🤝

Brand-Friendly

No MOQ · Small-batch trials · NDA protection for your IP

🔗 From Casting to Finished Part — The Complete Chain

We deliver more than castings. With 200+ machines, we provide turnkey parts — ready for your assembly line.

Precision Machining

5-axis CNC, mill-turn. Holes, threads, mating surfaces.

Surface Finishing

Electropolishing, anodizing, plating, Dacromet.

Heat Treatment

Annealing, quenching, tempering — precise hardness.

Assembly

Insert nuts, sub-assembly. Ready for your line.

Investment Casting Core Competencies

Our core process — capable of complex, precise brackets and mounts that provide an ideal foundation for secondary machining.

📐 Precision Capabilities

Tolerances — VDG P690 D1-D2 / DCTG4-6
Surface Roughness — Ra 3.2-6.3
Weight Range — 0.01kg – 85kg
Max Dimension — 600mm

🏭 Quality Assurance

Annual Capacity — 1,000 tonnes
Spectrometer — 100% material traceability
CMM Inspection — Full-dimensional verification
Complex Geometries — Hollow, thin-wall, deep-cavity

📊 Technical Specifications

DCTG4-6

Tolerance Class

Ra 3.2-6.3

Surface Roughness

0.01–85 kg

Weight Range

≤600 mm

Max Dimension

Material Diversity

We offer casting and finishing services for 100+ materials — metals, engineering plastics, and composites. We match the right material to your performance, weight, and cost requirements.

🔩 Stainless & Specialty Alloys

304 / 316L — Corrosion-resistant, food/marine grade
17-4PH / Duplex — High strength, stress-corrosion resistant
Ti-6Al-4V — Ultra-high strength, lightweight, biocompatible
Inconel / Monel — Extreme heat and corrosion resistance

⚙️ Carbon & Alloy Steels

45# / Q235 — Quality carbon steel, cost-effective
40Cr / 42CrMo — Wear and impact resistant, heat-treatable
65Mn — Spring steel, high elastic limit
SKD11 — High hardness, high wear resistance

🪶 Aluminum & Light Alloys

6061 / 7075 — High-strength aerospace aluminum
A356 / ZL101 — Cast aluminum for complex thin-wall structures
AZ91D — Magnesium, ultra-lightweight

🧪 Plastics & Composites

PEEK / PTFE — High-temp, chemical-resistant, self-lubricating
Nylon / POM — High strength, wear-resistant, cost-effective
CFRP — Carbon-fiber reinforced, exceptional strength-to-weight
GFRP — Glass-fiber reinforced, corrosion-resistant, insulating

Part Range — Brackets & Mounts

From drawing to finished part — ready for final assembly. Common types include:

Multi-Angle Connectors
Pivot / Swivel Mounts
Welded Bracket Assemblies
Pipe Clamps / Cable Trays
Custom-Designed Brackets
Insert-Nut Subassemblies

Improve Performance & Assembly Efficiency

How we help you build better brackets — from design to final assembly.

🔹 Design & Process

- Topology Optimization
  Reduce weight while maintaining strength through FEA analysis
- Casting-First Design
  Fillet radii and rib placement minimize stress and extend life
- DFM for Assembly
  Locating features (dowel holes, bosses) enable automated assembly
- Full Process Control
  Investment casting + 5-axis CNC — tolerances down to ±0.01mm
- Heat Treatment & Finishing
  Quenching, tempering, carburizing · Electropolishing, anodizing, Dacromet

🔹 System-Level Advantages

- Pre-Assembled Components
  Reduce your production line assembly time
- Anti-Loosening Fasteners
  With torque specifications for reliable installation
- Full Test Reports
  Dimensional, material, and performance data for every batch
- Assembly-Line Packaging
  Packaging designed to match your production rhythm

Key Industries We Serve

🏗️ Architectural

Curtain wall, steel connectors, railing mounts

⚙️ Industrial

Machine plates, conveyor brackets, motor bases

🚗 Automotive

Chassis brackets, suspension mounts, truck parts

🔌 Energy

Control cabinet, solar mounts, storage structures

⚓ Marine Hardware

Deck fittings, railing brackets, corrosion-resistant mounts

🏥 Medical

Equipment mounts, adjustable brackets (stainless/Ti)

Exhaust Parts · Manufacturing Showcase

Examples of typical exhaust components with process, material, and part details.

Cast Iron Sleeve with Welded Flange Base for Low-Pressure Steel Pipe Support

Custom Fabrication Services for Alloy Steel - Stainless Steel and Aluminum Metal Brackets and Mounting Brackets

Custom Wall-Mount Brackets Dual-Ear Wall Mount Clamps

Custom White Plastic Round Base Mounting Bracket

Custom-Made Aluminum Alloy Pulley Brackets with Black Anodized Finish

High-Precision Custom Non-Standard L-Shaped Stainless Steel Brackets

Investment-Cast Aluminum Alloy Double-Ear Hinge Bracket Base

OEM Plastic Bracket Acrylic Right-Angle L-Bracket

OEM Stainless Steel Precision-Cast U-Channel Mounting Base Bracket

Porous Structure of Heavy-Duty Metal Mounting Brackets Cast from Alloy Steel

Precision CNC Machining of Custom-Shaped Brackets

Precision CNC-Machined Aluminum Alloy Flange Mounting Bracket

Precision Investment Casting Custom Aluminum Alloy 90-Degree Triangular Bracket

Precision Investment Casting Custom V-Groove Aluminum Alloy Triangular Bracket

🏭 Factory Showcase — Dual-Plant Synergy

📍 Casting + Machining

- Investment casting (automated shell drying)
- 2 plants · 200+ machines (3/4/5-axis CNC)
- Finishing — plating / anodizing / coating
- CMM · Spectrometers · Optical inspection
- TÜV-certified quality management

Allied Metal's Stainless Steel Investment Casting Services

Allied Metal's Quality Inspection Workshop

Our Collaboration Process

A transparent, efficient workflow from initial inquiry to volume production, with dedicated project management at every stage.

📤 Submit

3D drawings (CAD/STEP) or samples

📊 DFM + Quote

Engineering review & recommendations

🔨 Tooling

Rapid tooling & sample validation

⚙️ Production

Casting · Machining · Finishing

🚚 Delivery

Secure packaging · DDP logistics

Client Testimonials

What engineers and procurement leaders say about our powertrain parts

“Precision and assembly-level accuracy. Their DFM feedback helped refine our design and improve performance.”

“They handle small-batch orders with ease. Every batch comes with full material and dimensional reports — giving us confidence.”

“From casting through machining and finishing, their one-stop service reduced our management overhead significantly.”

FAQs

Q1: Is there a minimum order quantity?

No strict MOQ. We support everything from single prototypes to full production runs — ideal for brands and SMEs.

Q2: How do you ensure dimensional accuracy?

Investment casting to DCTG4-6, followed by CNC finishing. Every batch verified with CMM inspection.

Q3: What surface finishes are available?

Electropolishing, zinc plating, anodizing, powder coating, Dacromet — tailored to your environment.

Q4: Typical lead times?

Prototypes 7–15 days. Production 25–40 days depending on volume and complexity. Expedited options available.

Q5: Do you handle EU customs and delivery?

Yes — DDP service including shipping, insurance, and customs clearance to your EU warehouse or assembly line.

Q6: How do you protect my design data?

Strict NDA compliance. All data encrypted and access-controlled. Your IP stays confidential.

Q7: Can you machine engineering plastics or composites?

Absolutely. PEEK, Nylon, POM, CFRP, GFRP — we’ll recommend the optimal material for your application.

From Drawing to Finished Part — One-Stop

From material selection and DFM analysis to sample delivery — our team supports you at every stage. We help brand owners bring products to market faster.

B2B engineering partnerships · Low‑volume flexible start · Seamless transition from prototyping to production